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Solution

Production Floor Visibility That Prevents Delays Before They Happen

A custom manufacturing management system that tracks production orders, monitors machine utilisation, manages quality checkpoints, and alerts you to capacity bottlenecks in real time — before they delay a customer delivery.

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The Challenge

Does This Sound Like Your Business?

These are the problems we solve every week for SMBs across India.

01

Capacity Invisible Until Too Late

You don't know actual production capacity until you count physical WIP on the floor — by which time it's too late to re-sequence.

02

Quality Defects Found at End

Quality defects are caught at the end of the production run — when the cost of rework is highest and delivery is already at risk.

03

Material and Schedule Not Linked

Raw material availability is tracked separately from production scheduling — the result is machine downtime waiting for material that should have been ordered a week ago.

04

Machine Downtime Not Tracked

Unplanned machine downtime is logged manually after the fact, if at all — there's no system to flag breakdowns, measure OEE, or analyse root cause.

05

Shift Handover Loses Context

Production notes from one shift don't reliably reach the next — issues get rediscovered instead of acted on, creating recurring problems.

06

Dispatch Planning Is Reactive

Production completion dates are estimated, not tracked — dispatch planning starts late because no one knows when the order will actually be ready.

The Solution

How Manufacturing & Production Management Transforms Your Business

Purpose-built features for your exact workflow — not generic software retrofitted to fit.

Real-Time Production Order Tracking

Every work order status visible live — from raw material release to finished goods. Production managers see the floor without walking it.

Zero production surprises

Capacity Planning & Scheduling

Machine capacity, shift schedules, and order priorities fed into an optimised production schedule. Bottlenecks surfaced before they delay shipments.

Bottlenecks surfaced early

In-Process Quality Control

Quality checkpoints enforced at each production stage. Defects caught and logged at origin — not at final inspection.

Defects caught at origin

Material Requirements Planning

Finished goods targets drive automatic raw material requirements. Procurement triggered before stock runs out — not after machines stop.

Procurement triggered automatically

What You Get

Production Floor Visibility That Prevents Delays

Every work order tracked live — from material release to finished goods. Bottlenecks flagged before they delay a customer delivery.

Production Floor — Live
ItemPreviousToday
Work Orders Active1418
Completed Today57
Quality Checks Passed3643
Defects Flagged62
500+ businesses live on Buildera

OEE

87%

Defect Rate

0.8%

On-Time Delivery

94%

Capacity Utilised

79%

Daily Performance

Line A — OEE91%
Line B — OEE84%
Quality Pass Rate99.2%
Material Availability96%
Data synced and locked for today

Client Story

From Challenge to Result

A real engagement — the problem, what we built, and the measurable outcome.

GNC Exports

manufacturing

International website traffic up 280% within 3 months of launch. Export inquiry volume increased from 5 to 31 qualified inquiries per month. First major European distributor contract signed within 5 months of website launch.

Challenge

GNC Exports manufactures industrial fabrics and technical textiles for global export markets. Their buyers — procurement managers in Europe, the Middle East, and Southeast Asia — expect detailed product specifications, certifications, and a professional digital presence. GNC's previous website failed to communicate product quality and lacked the structured inquiry flow international buyers expected.

Solution

We built a bilingual product showcase website with a structured technical textiles catalogue (filterable by application and material), downloadable product spec sheets and certifications, an international inquiry form capturing destination country and application details, and a supplier credibility section featuring manufacturing facility photos, capacity data, and ISO certification display.

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Client Results

Trusted by Businesses Like Yours

Real outcomes from real clients — see what working with Buildera looks like in practice.

4.9 / 5.0 on Clutch
Our wholesale inquiries tripled in the first three months after the new website launched. The dual B2B/B2C structure was exactly what we needed — retail customers get a clean shopping experience while distributors get trade pricing without any confusion.

Amit Patel

Founder

Aroma Monk

International buyers now find us before our competitors — that didn't happen before. The product catalogue with spec sheet downloads has shortened our sales cycle because buyers come in already knowing what they want. We went from 4 export inquiries a month to over 20.

Vikram Singh

Sales Director · SRJ Industries

Ready to Start?

Ready to Run Your Production Floor on Real Data?

Book a free 30-minute discovery call. We'll map your requirements and tell you exactly what's possible — no obligation, no sales pitch.

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